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Benefit of Indutech online Microwave Moisture Analyzer


Effective Process Control

Moisture control is an important aspect of the manufacturing processes. Identifying a target moisture range and taking steps to achieve that target range will optimize the process control of virtually any manufactured product. Having a real-time moisture measurement of a product as it is being manufactured will allow the producer to adjust their process to achieve the target range and effectively control their manufacturing process with minimal down-time and maximum efficiency.

Increase Product Consistency

Real-time moisture control is a key performance indicator for manufacturers whose goal is to increase their product consistency. Variations in product moisture during the manufacturing process can impair the quality of the product. These variations, without the aid of Indutech's Moisture Measurement and Control Technology, often go unnoticed and produce large variations in the moisture composition of the product being manufactured. Implementing moisture measurement and control technology provides the manufacturer the ability to spot product inconsistencies in real-time and make process adjustments before the finished products are damaged or produced with poor quality.


Reduce Energy Costs

Implementing Indutech's Moisture Measurement can significantly reduce energy costs in a number of ways. Having a real-time measurement of moisture can prevent over-drying and unnecessary energy usage. Additionally apart from energy costs, producing poor quality product that is not fit for the customer and must be reprocessed or disposed are other sources of energy costs that can be avoided by implementing moisture measurement and control technology. Energy costs are a significant source of operational expenses and reducing these costs can mean significant cost savings.


Reduce Product Waste

Implementing Microwave Technology provides a real-time moisture measurement that spotlights variations in the product as it is being manufactured. This real-time measurement gives the producer the ability to make immediate adjustments in their process and to avoid the pitfall of manufacturing product that is unfit for the customer. Without knowing the moisture content, in real-time, a producer may continue to manufacture unfit product and learn of its poor quality only after a significant quantity has been produced.


Improve Quality Control

Consistency is a hallmark of quality. Understanding the requirements of making a quality product and consistently achieving those requirements is the best way to facilitate quality control. Moisture control is a significant contributor to the quality of a product and implementing Indutech's Moisture Measurement into the process provides the ability to maintain a consistency in your product moisture. Maintaining this moisture consistency will improve the quality control of virtually any production process.


Raise Product Quality

The quality of a product produces many tangible and intangible benefits. Many of the tangible benefits include an effective process control system, increased product consistency, reduced energy costs, reduced product waste, and improved quality control but the intangible benefits, arguably, have an even greater impact. Consumers respect quality and consumers drive the demand for a product. Real-time moisture measurement and control in a manufacturing process produces a quality product and, consequently, drives the demand for your product.


Reduce Water Consumption

Water consumption is a significant source of production costs for many manufacturers. Reducing this water consumption can play an important role in the productivity of the manufacturing process. Implementing real-time moisture measurement and control in a manufacturing process helps to identify unnecessary water usage and facilitates a better method of its control.


Increase Overall Productivity

Doing more with less is a strong driver of increasing productivity. Indutech's Moisture Measurement and Control Technology automate may of the tasks normally associated with productivity. Moisture control through the manual methods of testing and quality control are a good start but fall short of the benefits of automating these tasks. Identifying issues related to moisture control through manual methods generally spotlight the issues after-the-fact. Implementing real-time moisture measurement and control through Indutech's Measurement spotlights the issues as-they-occur and drives productivity beyond the scope of traditional methods.


Boost Profitability

The cost of Indutech's Moisture Measurement generally pays for itself through an increase in profitability within short time of its implementation. Many years in the moisture measurement has given Indutech the experience to qualify this statement with confidence. Many of our customers already understand this principle and why our repeat customer base is always growing. This growth is generated by current customers who understand, or who have come to understand, the importance of moisture measurement and control in their manufacturing process.


Product Analysis

Another benefit of implementing Indutech's Moisture Measurement into a production process is the ability of a customer to better understand their product. Utilizing moisture measurement and control technology provides a user with the ability to experiment, test, research, and perform product analysis. A producer’s ability to better understand their product provides an understanding of their production process as a whole and encourages greater productivity.

Moisture applications with Indutech Microwave Online Analyzer

  • Board Manufacture
  • Textile Manufacture
  • Lumber and Wood Manufacture
  • Chemicals and Minerals
  • Foods
  • Tobacco

Board Manufacture

  • Gypsum board
  • Hardboard
  • Ceiling tiles
  • Fiber board
  • Particleboard
  • Wafer board
  • Mineral board

Maximizing profitability is a primary concern for board manufacturers looking to improve the quality of their product and to increase efficiency in their process. Indutech has a number of options available to implement a moisture control analyzer in your production process.

Microwave Moisture Analyzer on Conveyor Belt

The product passes over the sensor where the moisture measurement is taken. The open-frame minimizes build-up of debris by allowing excess product to fall through it and is commonly used for applications having extreme temperatures, excessive vibration, or other harsh environments. Typically used between conveying belts or rollers and In-Kiln locations.
PMD 2500 provides the most advanced level of moisture profiling currently available. Using the non-contact Microwave Dielectric Measurement Technology in an arrayed framework allows the PMD 2500 to deliver a comprehensive view of your products moisture composition.


Textile Manufacture

  • Felts
  • Finish lines
  • Synthetic woven
  • Carpets
  • Tows
  • Organic woven
  • Dye lines
  • Yarns

Maximizing profitability is a primary concern for textile manufacturers looking to improve the quality of their product and to increase efficiency in their process. Indutech has a number of options available to implement a moisture control analyzer in your production process.
Microwave Moisture Analyzer on Conveyor Belt
The product passes over the sensor where the moisture measurement is taken. The open-frame minimizes build-up of debris by allowing excess product to fall through it and is commonly used for applications having extreme temperatures, excessive vibration, or other harsh environments. Typically used between conveying belts or rollers and In-Kiln locations.
PMD 2500 provides the most advanced level of moisture profiling currently available. Using the non-contact Microwave Dielectric Measurement Technology in an arrayed framework allows the PMD 2500 to deliver a comprehensive view of your products moisture composition.


Lumber and Wood Manufacture

  • Processed wood
  • Hardwood veneers
  • Green lumber
  • Raw material
  • Oriented strand board (osb)
  • Particle board
  • Dimensional lumber
  • Resin
  • Bark
  • Medium density fiber board
  • Plywood veneers
  • Dried lumber
  • Hog fuel

Maximizing profitability is a primary concern for mineral and chemical manufacturers looking to improve the quality of their product and to increase efficiency in their process. Indutech has a number of options available to implement a moisture control analyzer in your production process.

Microwave Moisture Analyzer on Conveyor Belt

The product passes over the sensor where the moisture measurement is taken. The open-frame minimizes build-up of debris by allowing excess product to fall through it and is commonly used for applications having extreme temperatures, excessive vibration, or other harsh environments. Typically used between conveying belts or rollers and In-Kiln locations.

Microwave Moisture Analyzer in piping

Implementing the Microwave Moisture Analyzer into your process of food production provides a method of moisture control unavailable with any other system. The pipeline series is designed to integrate into the pipeline framework of your production process and provide real-time moisture control for fluids, pastes, and confectionery applications.
PMD 2500 provides the most advanced level of moisture profiling currently available. Using the non-contact Microwave Dielectric Measurement Technology in an arrayed framework allows the PMD 2500 to deliver a comprehensive view of your products moisture composition.


Chemicals and Minerals

  • Granular
  • Soap flakes
  • Ceramics
  • Soap powders
  • Plastic powders
  • Fibreglass
  • Crumb rubber
  • Detergents
  • Powders
  • Chalk
  • Foundry
  • Pvb sheet
  • Laminated glass
  • Fertilizers
  • Sand
  • Cement
  • Minerals :
    • Coal
    • Iron Ore
    • Ni Ore
    • etc

Microwave Moisture Analyzer on Conveyor Belt

The product passes over the sensor where the moisture measurement is taken. The open-frame minimizes build-up of debris by allowing excess product to fall through it and is commonly used for applications having extreme temperatures, excessive vibration, or other harsh environments. Typically used between conveying belts or rollers and In-Kiln locations.
PMD 2500 provides the most advanced level of moisture profiling currently available. Using the non-contact Microwave Dielectric Measurement Technology in an arrayed framework allows the PMD 2500 to deliver a comprehensive view of your products moisture composition.

Microwave Moisture Analyzer in Chute

The sensor is fixed in place using the flange mount and is placed in critical points throughout your production process. Performs well in high vibration environments and is ideally suited for granular or powdered products. Typically used in bins, hoppers, planar (sloping/vertical/horizontal) surfaces and conveyor drop-off points.

Microwave Moisture Analyzer in piping

Implementing the Microwave Moisture Analyzer into your process of food production provides a method of moisture control unavailable with any other system. The pipeline series is designed to integrate into the pipeline framework of your production process and provide real-time moisture control for fluids, pastes, and confectionery applications.

Tobacco

  • Cut Tobacco
  • Whole Leaf Tobacco
  • Whole Stems
  • Filler
  • Reconstituted Tobacco

Maximizing profitability is a primary concern for tobacco processors looking to improve the quality of their product and to increase efficiency in their process. Indutech has a number of options available to implement a moisture control analyzer in your production process.
The product passes underneath the sensor where the moisture measurement is taken. The sled hangs from hinged arms allowing it to maintain a parallel position to the conveyor and to level the product for consistent measurement. Maintaining a depth of product greater than the penetration of the RF field is particularly important for the application. Typically used on conveyors (sloping/horizontal).


Food

  • Chocolate
  • Milk
  • Rice
  • Nuts
  • Peanuts
  • Butter
  • Cashews
  • Caramel
  • Fudge
  • Molasses
  • Confectionary Fillings
  • Granules (rice, corn, cassava, etc)
  • Milled Products
  • Whole Grains
  • Corn
  • Wheat
  • Cookies
  • Flour
  • Coffee
  • Spent Grains
  • Puffed Cereals
  • Powder (rice, corn, cassava, etc)
  • Soy Beans
  • Cereal Flakes
  • Fruit Pulp
  • Citrus Pulp
  • Snack Foods
  • Crackers
  • Candy
  • Tea

Maximizing profitability is a primary concern for food processors looking to improve the quality of their product and to increase efficiency in their process. Indutech has a number of options available to implement a moisture control analyzer in your production process.

Microwave Moisture Analyzer in Chute

The sensor is fixed in place using the flange mount and is placed in critical points throughout your production process. Performs well in high vibration environments and is ideally suited for granular or powdered products. Typically used in bins, hoppers, planar (sloping/vertical/horizontal) surfaces and conveyor drop-off points.

Microwave Moisture Analyzer in piping

Implementing the Microwave Moisture Analyzer into your process of food production provides a method of moisture control unavailable with any other system. The pipeline series is designed to integrate into the pipeline framework of your production process and provide real-time moisture control for fluids, pastes, and confectionery applications.

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